According to customer-needs parameter-presets for the operation could be programmed. That makes operation much easier. Also it is possible to choose parameter-settings according to panel-sizes. Job planning or other authorized persons are able to change the parameter-settings anytime within a few seconds. As a special service, which emphasizes the customer-orientation as well, Pentagal-Chemie offers program-modification by remote maintenance via Internet. Because of that cost- and time-consuming journeys as well as long operation cancellation could be avoided.
The PENTA AUTOMATIC is network-compatible and can be controlled by a control-station. Considering the latest software-ergonomic guidelines, a user-friendly and therefore easily understandable user-surface was developed. You operate by touch-screen. The operation-process is shown on a display by an animation, which is in fact connected to the running process. In case of a necessary tinning of special panels, e.g. of flexible panels or special types, or in case of refinishing or diagonal tinning, PENTA AUTOMATIC can be run in manual mode. Already finished panels can be refinished up to stamp-size. The thickness of layers, produced by Hot Air Leveling with PENTA AUTOMATIC reaches from > 1 mm up to <20 mm and is under usually achieved thickness of layer. At the end of a successful tinning process the installed cooling-line provides a gentle cooling-down of the panels to < 100° C. Because of a possible adjustment to unleaded solder, Hot-Air Leveling will stay the best and most cost-effective method of tinning even in the future. As pressure of costs is constantly rising, producers of panels should check a change to automatic Hot Air Leveling.
The machine is working with 4 rotating titanium clamps. The loading which can be started up form any side and the outputmodule is on the left side of the machine. This allows a very variable utilization. The loading, the solder dip process and the output happen at the same time. Because of this, cycles up to 300 panels per hour can be reached. The machine is very good get-at-able-the solder pot can be swung up to 80 and is easy to maintain form the front. The electrical equipment is located on the machines´ outside in a switchbox. Due to the touch-screen using our program is very easy to handle.
- Air heater (connection power): 19,2 KW
- Solder pot (connection power): 34,4 KW
- Other consumers incl. conveyer belts
- (connection power): 4 KW
- Air consumption: 8 KW (compressor performance)
- Exhaust: 3000 cbm/h at 800 - 1000 PA suction capacity
- Air connection: R 1 1/2“
- Pipe cross-section: min. 40 mm
- Solder tank capacity: 400 kgs tin-lead, 360 kgs lead-free solder
- Clamp-cross-drive: controlled 3-phase-current
- Lift / Gear rim: controlled 3-phase-current
- various speed / adjustable in users' menue
- Loading drive: air-pressure cylinder
- Unloading drive: controlled 3-phase-current
- Pump drive: controlled 3-phase-current